Design Process

Every design begins with curiosity and ends in real-world performance. The process moves through clear stages: gathering insights from users, exploring ideas, translating concepts into 3D models, developing patterns, building mock-ups, testing in the field, refining based on feedback, and iterating to achieve the final solution. The images below highlight key moments from each stage, showing how initial concepts evolve into functional, user centered gear.

INSIGHTS > EXPLORATION > MODELLING > PATTERNING > MOCK UPS & PROTOTYPING > FIELD TESTING > REFINE/REBUILD > ITERATE

  • Group of six people sitting around a white round table in a casual meeting or discussion, with food and drinks on the table.

    INSIGHTS:

    Engage with the people who use the gear the most. Meaningful input comes from users who live and breathe the activity.

  • A man wearing a black beanie and blue shirt taking notes in a spiral notebook at a desk near a window.

    EXPLORATION:

    Explore a wide range of ideas and possibilities to understand how the problem can be solved and what the design needs to do.

  • 3D model of a gray, faceted, irregular-shaped object with a rounded top.

    MODELLING:

    Translate ideas into 3D forms to study aesthetics, structure, and core functionality, ensuring each element supports the intended use.

  • Technical drawing or blueprint of a mask with detailed outlines and sections

    PATTERNING:

    From 3D models, 2D patterns are developed to create accurate mock-ups that test fit, functionality, and construction.

  • Black mannequin torso with a large grey bag attached to its back, secured with beige straps, on a craft table with cutting mats, scissors, and paper scraps.

    MOCK UPS/PROTOTYPING:

    Build quick mock-ups to test and validate form, function, and design direction before finalizing.

  • A man wearing a helmet and outdoor gear climbing rocks in a mountainous landscape with snow-capped peaks in the background.

    FIELD TESTING:

    Put designs to the test in real-world conditions to identify weaknesses and refine performance.

  • A small home workshop with a window showing greenery outside. There are two workstations with various tools and equipment, including a sewing or embroidery machine, a computer, and a drawing tablet, along with wall art, stickers, and potted plants.

    REFINE/REBUILD:

    Iterate on designs based on insights from testing, improving functionality, fit, and overall performance before final production.

  • Workshop with various backpacks and gear, a motorcycle, and a cluttered workbench. Pieces of fabric or paper scraps on the floor and a colorful rug beneath.

    ITERATE:

    Rapidly produce multiple iterations of the design, staying flexible and open to change as insights from field testing guide improvements.